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Inventory reorder point

Find an inventory threshold for reviewing replenishment of one product. Keep stock on hand, incoming orders and backorders separate.

Start with your own numbers

Editable example

An example is filled in. Replace it with your own data to calculate.

Enter average daily demand, lead time and reserve stock, then enter on-hand stock, incoming orders and backorders separately. Enter 0 if there are no incoming orders or backorders.

Enter average daily demand (items), for example 20. Use the displayed unit; replace the example with your own value.
Enter delivery lead time (days), for example 7. Use the displayed unit; replace the example with your own value.
Enter safety stock (items), for example 40. Use the displayed unit; replace the example with your own value.
Enter stock on hand (items), for example 150. Use the displayed unit; replace the example with your own value.
Enter ordered but not yet received (items), for example 20. Use the displayed unit; replace the example with your own value.
Enter unfilled backorders not already deducted (items), for example 10. Use the displayed unit; replace the example with your own value.

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Example result

Inventory level for planning replenishment

180items

The threshold tells you when to plan replenishment, not how much to order. On hand plus incoming minus backorders is inventory position, not stock available for immediate shipment.

Expected demand during lead time140 items
Safety stock you entered40 items
On hand + on order − backorders160 items
Assessment of current inventory positionAt or below the reorder point: review replenishment

Reorder point = average daily demand × lead time + safety stock you choose, rounded up to whole items. Inventory position = stock on hand + orders not yet received − backorders. At or below the reorder point, review replenishment. Use one product and the same item unit throughout. Average daily demand may be fractional; stock quantities are whole items. Safety stock is your choice, not a statistical guarantee or an automatically calculated probability of avoiding shortages. If backorders have already been deducted from on-hand stock, do not deduct them twice. Incoming stock is not necessarily available to ship now; changing lead times and urgent backorders still need separate attention. This is not an economic order quantity calculation and places no orders. Minimum orders, full cartons, seasonality, shelf life and supplier delays are excluded.

Method and scope

Reorder point is average daily demand times lead days plus safety stock, rounded up to a whole item. Inventory position equals on-hand stock plus incoming stock minus backorders; a position at or below the threshold prompts a replenishment review.

The threshold answers when to review ordering, not how many items to buy. Incoming stock is not immediately available for shipment.

Use one product and the same item unit; daily average demand may be fractional but stock quantities are integers. Safety stock is your choice, not a service-level guarantee; do not deduct backorders twice, and separately assess seasonal demand, expiry, case sizes and delays.

References:Shopify: reorder point and safety stock formulas、University of Iowa: inventory position, incoming stock and backorder definitions

What this helps you do

Find an inventory threshold for reviewing replenishment of one product. Keep stock on hand, incoming orders and backorders separate.

What to enter

Start with average daily demand (items), then fill the other relevant fields in the units shown. The field hints explain the required format and examples.

How the calculation works

Reorder point is average daily demand times lead days plus safety stock, rounded up to a whole item. Inventory position equals on-hand stock plus incoming stock minus backorders; a position at or below the threshold prompts a replenishment review.

Worked example

At 8 items daily, five days lead time and 10 safety items, the reorder point is 50. With 30 on hand, 15 incoming and 5 backorders, inventory position is 40.

Understanding the answer

The threshold answers when to review ordering, not how many items to buy. Incoming stock is not immediately available for shipment.

Scope and limitations

Use one product and the same item unit; daily average demand may be fractional but stock quantities are integers. Safety stock is your choice, not a service-level guarantee; do not deduct backorders twice, and separately assess seasonal demand, expiry, case sizes and delays.

Keep it handy for next time

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